TOYOPUC
TOYOPUC-PCS
1.Features of TOYOPUC-PCS
This TOYOPUC-PCS was developed based on our many years of experience in PLC development and proven achievements in machine-tool control to meet demand for equipment control to protect human safety as well customer needs (shorter delivery times and cost reductions).
Main features
・The safety software circuits has been realized by the redundancy logic circuits.
・Short E-Stop reaction time by hi-speed processing time and space saving has been realized
・More reliable safety circuit program is available by fault detection function and shorten design lead time.
・Down-sizing of safety control circuit is realized by FB function(Function Block)
・Field wiring reduction by Safety-networking and safety signal communication
・MTTR improvement by employment of control visualization technology
TOYOPUC-PCS has EN954-1 category 4 ,IEC61508 SIL3 and prISO13849-1 performance level e certification approvals.
|
2. Safety-relative approved standards
| No. |
Standards |
Descriptions |
| 1 |
IEC 61508-1-7:2000 |
Functional safety of electrical/electronic/programmable electronic safety related system(SIL3) |
| 2 |
EN 954-1:1996
prISO 13849-1:2004 |
Safety-relevant parts of control systems |
| 3 |
EN 61131-2 :2000 |
Programmable controllers, equipment requirements and tests. |
| 4 |
EN 50178:1998 |
Electrical equipment for use in power installation. |
| 5 |
EN 61000-2-5/IEC 61000-2-5 |
EMC compliance(EMC) |
| 6 |
NFPA79:2002 |
Electrical Standard for Industrial Machine Standard 2002 |
3. General specifications
| No. |
Item |
Standards |
Specifications |
| 1 |
Power supply |
Rated: 24VDC 2.5A
(Rated: 24VDC 2.5A: DC 21.6-26.4V) |
| 2 |
Power consumption |
60W |
| 3 |
Ambient temperature |
0 to 50 degree C |
| 4 |
Relative humidity |
30-85%RH (No condensation allowed) |
| 5 |
Atmosphere |
No corrosive gas allowed |
| 6 |
Vibration resistance |
IEC 60069-2-6 conformity |
Frequency |
Acce. |
Ampl. |
Scans |
| 10～57Hz |
- |
0.35mm |
20 times |
| 57～150Hz |
49m/s2 |
- |
| 7 |
Shock resistance |
9EN 60068-2-29 conformity (98m/s2 1000+/-10 times/axis X,Y,Z, axes) |
| 8 |
Electric discharge immunity |
IEC61000-4-2 |
EN 60068-2-29 conformity (98m/s2 1000+/-10 times/axis X,Y,Z, axes) |
| 9 |
Electrical fast transient/burst immunity |
IEC-61000-4-4 |
Signal ports +/- 1kv
DC power ports, functional grounding ports. |
| 10 |
Surge immunity testﾞ |
IEC-61000-4-5 |
Between the earth +/-1kv |
| 11 |
Immunity to conducted disturbances, induced by radio-frequency fields |
IEC-61000-4-6 |
0.15～80MHz、10V、80% |
| 12 |
Radiated, radio-frequency electromagnetic field immunity |
IEC-61000-4-3
|
0～2000MHz、10V/m、80% |
4. TOYOPUC-PCS component modules list
| 4-1 CPU, Remote I/O module |
| Name |
Type |
Item |
Specifications |
| 1.CPU |
TAC-6089 |
1.Program method |
Stored program method |
|
2.Program control method |
Cyclic operation method. |
| 3.Input/Output control method |
Image resister method |
| 4.Scanning speed |
At the standalone |
At the networking |
| 9.5 ms/scan |
18ms/scan |
| 5.Program capacity |
12K words（Internal memory：64KB） |
| 6.Memory device |
CMOS-RAM / Flash ROM |
| 7.Battery |
Rechargeable (Lithium 2nd battery：5 years life） |
| 8.External Input/Output |
128 points |
| 9.Internal Input/Output |
2048 points |
| 10.Display unit |
Dot-matrix LED display unit Displays are changed by MOD and INC switches |
| 11.current |
180mA |
| 12.weight/mass |
0.4Kg |
| 2.S-BUS |
TAU-6098 |
1.Physical layer |
Optical fiber cable method |
| Master |
Commun. speed |
6Mbps |
|
3.Max. commun. length |
100m (inter-station) 1km (Total commun. length of between stations) |
| 4.Max. stations |
24 st.(Master Slave) |
16 st.(Master Slave) |
| 5. Max. communication |
All station total |
1472 points (184 byte) =(32 Input＋32 Output)×23 stations |
1920 points (240 byte) =(64 Input+64 Output)x15 stations |
| 3.RMT-S |
TAU-6102 |
I/O points/slave |
32 points(4 byte)/32 points(4 byte) |
64 points(8 byte)/64 points(8 byte) |
| Remote Slave |
6.Network topology |
Ring |
|
7.Network layer |
１ |
| 8.Commun. format |
HDLC flame conformity |
| 9.Check manner |
CRC-CCITT |
| 10.Current |
S-BUS：155mA
|
RMT-S： 220mA |
| 11.Weight/mass |
S-BUS：0.15kg
|
RMT-S：0.36kg |
| 4-2． I/O Module |
| Name |
Type |
Isolation |
I/O points |
Voltage/
Current |
Remarks |
Current |
Weight
/
mass |
Quantity offerrite
core |
| Input module |
DI001
|
TAK-
6090 |
Photo couplerr |
4
(+
common)
4
(+
common) |
24VDC
5mA /
point |
Dry
contact
point
Input |
65mA |
0.16
kg |
1 |
DI003
|
TAK-
6104 |
Photo coupler |
12
(+
common)
12
(-
common) |
100mA |
0.32
kg |
3 |
SPM002
|
TAK-
6177 |
Photo coupler |
8
(-
common) |
For
Light
curtain
Inputs
(-)
common
Input |
65mA |
0.15
kg
|
1 |
| Output module |
DO002
|
TAK-
6093 |
FET,relay |
2
(+
common)
2
(-
common) |
24VDC
0.5A/
point |
Relay
and
FET mix
Output |
55mA |
0.32
kg |
2 |
| 2 |
3A/
point |
DO003
|
TAK-
6108 |
FET |
12
(+
common)
12
(-
common) |
24VDC
0.25A/
point |
Semicon-
ductor
Output |
70mA |
0.34
kg |
2 |
| 4-3．Components |
| Name |
Type |
Specifications |
Attached |
| Lithium battery |
TIP-5426 |
CPU module rechargeable battery (spare part) |
|
| BASE5 |
TAR-6148 |
5 slots base |
a bracket |
| BASE8 |
TAR-6149 |
8 slots base |
a bracket |
| BASE12 |
TAR-6094 |
12 slots base |
a bracket |
| P-FLT
(Power filter) |
TAU-6207 |
CPU, RMT-S power filter
(Note) P-FLT is necessary for each CPU and RMT-S module. |
a bracket,
a ferrite core
|
| FAN2
(Fan unit 2) |
TAU-6208 |
Cooling unit for CPU and RMT-S module
(Note) The FAN2 is necessary for each CPU and RMT-S module |
- |
| BLANK(Cover) |
TAU-6211 |
Protection cover for an empty slot
(Note) BLANK is necessary for each empty slot of CPU and RMT-S module |
- |
| 4-4 Peripheral programmer PCwin-Safe（Windows95/98 and NT 4.0/2000/XP） |
| Name |
Type |
Specifications |
| 1.PCwin-Safe(Japanese)FD |
TJA-2070 |
TOYOPUC-PCS software(Floppy disk Japanese) |
| 2.PCwin-Safe(Japanese)CD-ROM |
TJA-2071 |
TOYOPUC-PCS software (CD-ROM Japanese) |
| 3.PCwin-Safe(English)FD
FD |
TJA-2072 |
TOYOPUC-PCS software(Floppy disk English) |
| 4.PCwin-Safe(English)CD-ROM |
TJA-2073 |
TOYOPUC-PCS software (CD-ROM English) |
| 5.Option 1"Symbolic FBD"(Japanese) |
TJA-6048 |
Option 1 software (Floppy disk Japanese) |
| 6.Option 1"Symbolic FBD"(English) |
TJA-6049 |
Option 1 software (Floppy disk English) |
| 7.PCwin-Safe + Option 1 software (Japanese) |
TJA-2086 |
TOYOPUC-PC Software (CD-ROM Japanese)+Option 1 software (Floppy disk Japanese) |
| 8.PCwin-Safe + Option 1 software (English) |
TJA-2087 |
TOYOPUC-PCS software (CD-ROM English)+Option 1 software (Floppy disk English) |
| 9.Centinel 25P |
TXY-6066 |
－ |
| 10.Centinel USB |
TXY-6067 |
|
| 11.Communication cable |
TXY-6071 |
TOYOPUC-PC connection cable: 3m(15P male-9P female) |
5.External dimensions
6.Certificatation
| Standards |
Certification organizations |
registered No. |
Certification |
| EN 954-1:1996
prISO 13849-1:2004 |
Safety-relevant parts of control systems |
BGIA(Germany)
TUV Rheinland(Germany) |
Register No.:0406002
Permission No.:0403002
Register No.: Nr./No.968/EZ 173.01/04
|
English
Germany
Germany
|
| IEC 61508-1-7:2000 |
Functional safety of electrical/electronic/
programmable electronic safety related system(SIL3) |
| NFPA79:2002 |
Electrical Standard for Industrial Machine Standard 2002 |
TUV Rheinland of North America, inc.(USA) |
CU7208053201 |
| Identification of revision |
|
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