Product

JTEKT's Product Lineup responds to diverse fields

Sintering/Carburizing/Gas soft nitriding furnace

Large industrial furnaces offer optimum temperture control,  lower and uniform heat
treatment distortion, excellent heat treatment quality.

Features . Outline

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SmartFLEC浸炭炉.jpgAs highly efficient, compact and flexible equipment,
the newly designed carburizing furnace enables
convenient, pit-free installation.

 

    • High productivity in small lot production
    • Convenient, pit-free installation
    • Can be flexibly adjusted according to production volume
    • Compact and Excellent maintainability
    • RFQ®(Relative Flow Quenching), an optional function, enables to reduce
        quenching strain, distortion and hardness distribution

 Operation temp. : 800~950℃
 Transfer System : Roller hearth

 


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Ultra rapid carburizing furnace. This compact furnace can
carburize one workpiece at a time.

 

    • Shortened processing time by ultra rapid carburization through extremely high temp.
        treatment and induction heating
    • Reduce CO2 by electrification
    • Can be incorporated into production lines to help boost productivity

 Operation temp. : 1200~1300℃
 Transfer System : Chuck, Chain conveyor

 

Non-flame Carburizing Furnace / Non-flame Soft Nitriding Furnace

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The conventional frame curtain has been replaced with
vacuum-purged oil bath  that improves safety and work
environment where heat treatment is used.

 

    • Improve safety and work environments
    • Fully automated transfer system
    • Monitoring system
    • High productivity
    • Gas heating and electric heating are available
        For gas heating, single end burner and regenerative burner are choosable
    • RFQ®(Relative Flow Quenching), an optional function, enables to reduce
        quenching strain, distortion and hardness distribution

 Operation temp. : 850~930℃ (Soft nitriding:570~580℃)
 Transfer System : Pusher Puller

 

KCF Carburizing Furnace / KNF Gas Soft Nitriding Furnace

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Carburizing furnace with flame curtain designed for flexible
productions and energy-savings with construction that allows
only minimal diffused heat, uniform temperature control and
stable internal pressure.

 

    • Excellent cost performance through streamlined design
    • Gas heating and electric heating are available
        For gas heating, single end burner and regenerative burner are choosable
    • RFQ®(Relative Flow Quenching), an optional function, enables to reduce
        quenching strain, distortion and hardness distribution

 Operation temp. : 850~930℃ (Soft nitriding:570~580℃)
 Transfer System : Pusher Puller

 

Continuous Carburizing Furnace
(Tray Pusher Type, Roller Hearth Type)

連続浸炭炉トレイプッシャ式.jpgWith the optimized furnace interior structure, superior
temperature distribution can be obtained.

 

    • Reduced heat dissipation by the synergy of miniaturization and
        high-performance thermal insulating materials
    • Thermal storage burner is equiped as standard
    • Improved safety and work environments through vacuum-purge
    • RFQ®(Relative Flow Quenching), an optional function, enables to reduce
        quenching strain, distortion and hardness distribution

 Operation temp. : 800~930℃
 Transfer System : Roller hearth, Pusher

 

Mesh Belt Type Continuous Carburizing Furnace

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Mesh belt driven format with hearth roller offers reliable
conveyance system

 

    • Belt width : 254mm~1,220mm
    • Gas heating, electric heating and hybrid heating are available

 Operation temp. : 800~880℃
 Transfer System : Mesh belt

 

Vacuum Carburizing Furnace(KVC)

真空浸炭炉KVC.jpgLow-pressure high temperature carburizing can greatly
reduce CO2 emissions compared with conventional gas
carburizing.

 

    • Reduce CO2 emissions
    • Shortened carburizing time
    • High cleanliness level on the surface of products

 Operation temp. : 800~1050℃
 Transfer System : Fork

 

Straight-Through Carburizing Furnace

ストレートスルー型浸炭焼入炉.jpg
Adopting unidirectional tray transport adaptable to AGV
transport

 

    • High productivity through AGV transport

 Operation temp. : 800~930℃
 Transfer System : Roller hearth, Pusher

 

Rotary Retort Type Continuous Carburizing Furnace

ロータリ.jpgWith this equipment, processes involving small
parts-supplying, carburized hardening, washing, temperring
and removal are carried continuously.

 

    • Uniform carburization quality throgh heat treatment while transporting workpieces
    • High-efficiency by combination of gas heating and electric heating

 Operation temp. : 800~930℃
 
Transfer System : Roller hearth, Pusher

 

 

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